Challenges of Single-Cell fender with a large Front Panel Design

Challenges of Single-Cell fender with a large Front Panel Design

The installation and configuration of Fender Systems often adhere to standardized body dimensions and corresponding front panel sizes, with larger front plates typically utilizing a two-cell-one-panel or three-cell-one-panel configuration, either horizontally or vertically. However, the adoption of a low-reaction force, high-energy-absorbing single-cell design with an oversized front panel in this project posed significant challenges.

SME, renowned for its innovative breakthroughs in marine rubber fenders and bollard systems, embraced this challenge head-on. Our relentless pursuit of technological advancements and personalized designs ensures we cater to the diverse needs of our clients.

 

Delivery Content

29 sets of Cell1600 Fender systems

29 sets of 1500KN General bollards

 

Project Highlights

 

  • Breakthrough Design of Single-Cell fender with a large Front Panel Design

In response to the project’s stringent requirements for enhanced protection, SME engineers leveraged simulation technology to model berthing scenarios and construct a 3D finite element model of the Fender system. They simulated the stress distribution and deformation of the front panel under various operating conditions. After comprehensive consideration, they innovatively extended the length of the collision board from 2.6 meters to 4.8 meters and adjusted the width from 2 meters to 2.4 meters, resulting in a front panel area of 12.48 square meters. Additionally, the steel structure was comprehensively reinforced to meet the project’s unique performance requirements and safety standards.

 

 

  • Enhanced Fender Body Performance

The Fender system’s body in this project adopted a low-reaction force, high-energy-absorbing design, surpassing traditional fender capabilities. SME refined and optimized the rubber formulation through rigorous sampling and testing, ensuring that every fender system produced met these high-performance standards for reliability and efficiency.

 

  • Comprehensive Upgrade of Chain System

Beyond extending the front panel and optimizing the fender formula, SME’s team also meticulously designed and upgraded the chain system. The addition of two shear chains guaranteed smooth operation and reliable connections under complex working conditions.

 

  • Rigorous Process from Design to Delivery

From design, production, testing, to delivery, SME’s team maintained a high level of responsibility and professionalism. Each stage underwent stringent control and quality checks, ensuring timely delivery and project completion with exceptional quality. We understand that every delivery is a testament to our clients’ trust and a validation of our capabilities.

SME remains steadfast in its dedication to innovation and customer success. We eagerly anticipate the outstanding performance of these solutions in practical applications.

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